Rebar for Plastics: Enabling Cost Effective Body Structures

In partnership with Braskem, Altair, and the Clemson Composites Center, an automotive door structure originally designed in carbon fiber/PA6 organosheet was redesigned utilizing WEAV3D’s Rebar for Plastics® design methodology, which leverages various micro-and macro-mechanical concepts to maximize performance and minimize cost in hybrid length-scale composites. This highly optimized structure achieved 20% weight savings and 50% cost savings vs. the original organosheet, while also reducing trim scrap mass by 63%.